Why buy a Studer grinder?

We  have worked on Studer for more than 25 years on every CNC ever made by Studer. It is like no other. If you keep your machine maintained it would produce a micron accuracy even after 25 years. I have personally worked on manual Studer machines which were made 40 years ago and still working fine with the same accuracy. You want to see for your selves. Come to our shop. You can see a Studer  with a Siemens 3G in action. We give you a tour on how to get 25 years out of your machine, without spending a ton of money. Maintenance does not have to be expensive. Just smart and timely.

Why are the machines accurate after this many years?

It is all in the Swiss Design.

The machine base is made of Granitan. It is natural stone compressed for years naturally. They change very less to the environment. If you buy a machines made of Iron base, yes it is cheaper 30%, but they are not even close when it comes to the geometrical tolerance.

B Axis - If you end up having B axis to move between OD and ID wheel then how is it moved and held down is a key point in accuracy. If you do not have curvic coupling hold it down, your machine is not rigid. Studer does that with 1 degree curvic coupling.  Their B2 axis is a unique design makes them the best in the industry.

Studer has an excellent presence in the US. Exceptional service team who are knowledgeable and friendly. You will always find parts even after 25 years. I can write a lot more on why Studer is the best. But when it comes to a used machine, it is all in mechanical and not electrical. Electrical can be upgraded for 120K. If mechanical condition is not good you will never make the parts the same. Let us see how to check these machine before you buy.

 

 

How to buy a Studer grinder?  

All machines in the market are not equal. How to test a Studer?

Ways -Foremost is the ways. The machine made in the last 15 years have a type of plastic poured which keeps the oil on the ways. If they are worn out, it takes 320,000 USD to fix them. The machine is pretty much not worth anything. Also find out how much is the wear so that you know the life of the machine at the highest level.

Granitan Cracks- Make sure there was no crash and the base is not broken anywhere. Though I have personally repaired a few cracks, some of them the cost 320,000 to repair. It has to go to Switzerland for repair.

B axis -There are a few machines which were made without a curvic coupling and is never going to accurate. The  price of a new B axis is about 40,000. So make sure you have the proper B axis.

Scales - Make sure your scales are enabled. The machine can have a ton of back lash. People can turn the scales off and sell it to you. It will not have the same accuracy. Cost could be 15,000 Per axis.

Check the backlash on all the axes. Cost could be 15,000 per axis

Check the play on the work head bearings. Cost could be as high as 25,000.

Wheel head - Check the spindle play. Cost could be 15,000

Tail stock - Check the play - Cost could be 8,000

Electronics , though it is easy to replace, make sure you know what you are getting into. Some components are obsolete.

Communicator - Make sure it works - Cost could be 18,000

Sensitron - Make sure it works - Cost could be 8,000

Gauging - If you are going to use it test it and make sure it is not obsolete. Call the gauge maker and give the model number. They are ultra expensive to change. Could be 25,000.

Monitor- Make sure it is good enough - Cost could be 4,000

Coolant tank - Make sure it is the right tank - Cost could be 8,000

Id Spindle - Run it for full speed. Make sure oil drips from the front. Coolant lines are not clogged.- Cost could be 22,000.

Cables and hoses - Sometime the type of coolant can eat it so bad, machine becomes un reliable. The fixing cost could be 20,000.

Carbide - Depending on what was run on the machine the corrosion could be really bad. I have seen in occasion customer has rebuilt the whole machine after 12 years.

Also watch out for machines which comes out of auction. Some have sit in water for a while. Make sure you find out who owned the machine last. When was the last time it ran good parts. You might see some machines sitting on the market for a long time. There is always a reason for that.

The cheapest CNC Studer is 300K. This is entry level Luxury. Mid level machine like  a S33 with OD and ID feature could be 700K. S31 well appointed could run you into 1 million. S40 well appointed to 1.3 million. Fully loaded into 1.6 million. Options are plenty. Different work heads, center line height, quickset, non round grinding, Thread grinding and many more can tip the price by 100K. Getting any used Studer is a bargain. You can find one. The questions is, did you get what you paid for.

When you buy from us, we give you a report card. You know what you are getting. We will give you a prediction of how long every component will last and a risk mitigation plan of parts for your electronics. You are buying a Ferrari and know what you are getting. Peace of mind comes with knowing what you are getting.

We sell only known good machines; buy from us with peace of mind !

Here is  how evaluate a machine. We go into the details of the machine. Our inspection Routine is 10 hours. This includes a detailed report of the machine. This report includes what your machine is worth. What is the maximum, you can pay for that machine of the year. What expenses you can expect in the next 5 years. Here is a sample of the machine we are selling.

 

Machine

Studer S40

Hours

16400

Serial No

43

Year

1997

 

Mechanical

Function

Best Used Condition of this age

Worth

condition

This machine

             

1

Hydarulic

8000

1

8000

0.9

7200

2

Ways

55000

1

55000

0.8

44000

3

X axis

8000

1

8000

0.8

6400

4

Z axis

12000

1

12000

0.8

9600

5

C axis

6000

1

6000

0.8

4800

6

B axis

20000

1

20000

0.8

16000

7

Tail stock

10000

1

10000

0.8

8000

8

Table

15000

1

15000

0.8

12000

9

Casting

15000

1

15000

1

15000

10

Paint and condition

20000

1

20000

0.6

12000

11

Way Covers

10000

1

10000

0.9

9000

Mechanical Value

11

179000

9

144000

 

Electricals

         

1

Control 16TB

10000

1

10000

0.83

8300

2

X axis

2500

1

2500

0.83

2075

3

Z axis

2500

1

2500

0.83

2075

4

C axis - Workhead

2500

1

2500

0.83

2075

5

B axis

5000

1

5000

0.83

4150

6

5 Degree

5000

1

5000

0.83

4150

7

1 Degree

3000

1

3000

0.83

2490

8

B2 Axis

5000

0

0

0.83

0

9

Spindle OD1

2500

1

2500

0.83

2075

10

Spindle OD2

5000

1

5000

0.83

4150

11

Spindle ID

15000

0

0

0.83

0

12

Varaible OD Drive 1

2500

1

2500

0.83

2075

13

Varaible OD Drive 2

2500

1

2500

0.83

2075

14

Variable ID Drive

5000

0

0

0.83

0

15

Mist collector

400

1

400

0.83

332

16

Coolant Tank

3000

1

3000

0.83

2490

17

Balancer

2500

0

0

0.83

0

             
             

Control Value

46400

0.83

38512

 

Ways adjustment For the wear

 

 

 

-11000

 

Way Covers adjusrtment

     

-1000

 

Expenses in the next 5 years towards Repair

   

0

 

Misc Deduction

 

 

 

 

0

 

Machine Value Adjustment Due to mechanicals

 

-21000

Final Value of the machine

225400

 

161512

             

FINAL REPORT

 

Mechanical Value

 

82%

V good

   

 

Control Value

 

83%

V good

   

 

Next 5 years Repairs

 

0

Excellent

   

Mechaine value deduction Structurally

21000

V good

   
             

Rating System

90 plus

Excellent

 

 

5 year expense details

80 to 90

v good

 

 

Monitor

0

70 to 80

Good

 

 

Ball Screws

0

60 to 70

Moderate Risk

 

C axis

0

Below 60

Risky

 

 

Tailstock

0

 

 

We buy and sell used Studer Id Grinders. We refurbish Studer grinder. Only original parts. Our mechanical rebuilds are about 120K and 3 months. Electrical Rebuilds are about 12 weeks and approximately 120K. We have a shop. We are building a museum like atmosphere getting every control ever used on Studers. Our goal is to have all controls working on simulators. You can see how Studer evolved. Yes grinding is an art. We are fans of Studer Grinders. We are glad to be in the front row of CNC evolution of grinding.

We specialize in Cylindrical grinders, internal grinders, external grinders, universal grinders, angle head grinders, plunge grinders, cam grinders, crush grinders.

We deal with every Studer grinder including the following.

Studer S12, Studer 20, Studer S21, Studer 22, Studer S30, Studer S31, Studer S32, Studer S33, Studer 36, Studer S40, Studer S40-4, Studer S41, Studer S45-4, Studer S140, Studer S145, Studer S151, Studer S650, Studer Favorit, Studer Eco, Studer Leanpro.

We are service guys, selling good solid machines. We stand by you every step of the way.