CNC  Training

 

  We train people individually or in  group settings

ONSITE - CNC Maintenance Training

 All these trainings are designed for 16  hour travel and 32 hours of training. AT you site. on your machines, answering your questions. Total 50 hours plus expenses. The cost could be anywhere from $10000 to $17,000/- The confidence of the people will increase so much, it will pay off in one time fixing it right. Most of the time when people don't understand; they buy too much parts and try it out. In the meanwhile they make more damage by causing more issues. If you were flying commercial, would you you fly on a plane with a visual pilot and land multiple air strips to find your location. That is what happens in 90% of the troubleshooting in CNC. The fixers are hobby fixers. Today any one can own a CNC. so many people have these machines in garages after buying at an auction for a couple of thousand. The success comes from knowing how to keep the machines alive and run it efficiently. When it comes to two companies with same machines, companies with better maintenance personnel will win hands down. 95% uptime is a possibility and not a fantasy. Parts can be planned for a machine. They are science and not an art. In one to two days a machine spare parts can be planned.

I have multiple stories of people wanting to pitch half a million dollar machines away to machine down for two years to a company wanting shut down a 12 million dollar robotic cell and the company itself. Welcome to age of Knowledge economy. The upside is your product and services can reach every corner of the world. This is how Swiss and Germany are winning the whole world.

Electrical, Mechanical, Hydraulics, Pneumatics and CNC Troubleshooting.

Beginner

  • How to read electrical, hydraulics and pneumatic prints

  • How to test switches, motors and Valves

  • How to check a machine for backlash, ball screw and bearings issues.

  • Learn to look into the control for troubleshooting

Intermediate

  • Learn to troubleshoot advanced methods of troubleshooting using the diagnostics.

  • Learn to troubleshoot any machine

  • Learn to write programs for troubleshooting

  • Will teach you hands on troubleshooting approach on CNC machines.

  • Learn to troubleshoot using ladder

Advanced

  • Learn to write a simple ladder

  • Learn to tune the servos/. Learn PID control. Learn what is Current, Position and speed loops.

  • Learn to modify electrical to make the machine perform better

  • We have NUM, Siemens and Fanuc controls in our Grinders. We can teach the fundamentals you can use on any machine to troubleshoot.

  • Unlimited lab time to work on the machine

Custom

  • We will design the plan around your team.

  • We can groom your team over a years period by Off site training, On site training and over the phone training during longer periods.

  • We guarantee results.

 

                                                     CNC Grinding

We have 5 machine with different controls. We can train your personnel on Grinding at our site. Our grinding training is based on Studer grinders. We have machines with Fanuc, Siemens and NUM controls

Basic

  • Basics of Grinding, How to check centerline of the machine. Understanding feeds and speeds

  • OD Grinding.

    • Traverse grinding

    • Plunge grinding

    • Multiple Plunge

    • Oscillating Plunge

    • Oscillating Shoulder

    • Angular Plunge

    • Shoulder traverse

    • Cylindrical  traverse

    • Conical traverse

Intermediate

OD Grinding

  • Conical Traverse

  • Interpolating shoulder

ID grinding

  • Plunge Cycle

  • Angular Plunge

  • Shoulder traverse

  • Oscillating Shoulder

  • Oscillating Plunge

  • Cylindrical traverse

  • Profile grinding

  • Conical traverse

  • Interpolating shoulder